China Mini Corrugated Cardboard Flexo Water Based Printing Slotting Machinery/Mini Carton Box Making Machine

Product Description

 name

Unit

2000

Max paper coverage area

Mm

950×1800

Effective printing area

Mm

950×1700

Min finish size

Mm

190×580

Printing plate thickness

mm

6.0

Machinable cardboard thickness

layer

2-12

Max speed

Pcs/min

150

Economy speed

Pcs/min

130-150

Frequency conversion power of main motor

Kw

7.5

1, machine clutch

(1), the electric control machine is equipped with an alarm bell, and the bell is continuously ringing during the march to ensure

Industry personnel are safe.

(2), pneumatic interlocking device.

(3), the main motor uses variable frequency motor, frequency conversion control, energy saving, stable start, attached to the horse

Start protection device.

2, leading edge roller feeding system

(1), suction auxiliary paper feeding, – according to the bending conditions of the cardboard, the air volume adjustment,

Make sure the paper feed is smooth.

(2), the paper is lifted and the paper is driven by the cylinder, which is quick and labor-saving.

(3) Adopt the leading edge roller feeding system.

(4), the side baffle and the rear baffle position are electrically adjusted; the front baffle gap is manually adjusted.

(5) Separate sheet feeding device (Continuous or sheet feeding can be selected as needed).

(6), paper feed counter, set and display the production quantity.

4, paper feed roller

(1) The outer diameter of the upper roller is φ100 mm.

(2), high-quality seamless steel, wrapped with wear-resistant rubber, and balance correction.

(3), the lower roller φ124mm embossed hard chrome plated, and balance correction.

(4), the paper feed roller clearance dial is manually adjusted, the adjustment range is 0-12mm.

 

Baffle control; left and right, up and down manual adjustment

Second, the printing department (optional 1-5 color printing group)

1, printing roller (plate roller)

(1) The outer diameter is φ292mm (including the outer diameter of the plate is φ300mm).

(2) The surface of the steel pipe is ground and hard chrome plated.

(3), do balance correction, and run smoothly.

(4) Loading and unloading the printing plate, the electric control of the foot switch is reversed.

2, printing pressure roller

(1) The outer diameter is φ124mm.

(2) The surface of the steel pipe is ground and hard chrome plated.

(3), do balance correction, and run smoothly.

(4) Manual adjustment of the printing roller gap dial, the adjustment range is 0-12 mm.

3, feeding the upper and lower rollers

(1) Upper roll: Thick-walled steel pipe with outer diameter of φ71mm, equipped with 4 paper feed rings.

(2), lower roll: outer diameter of φ124mm thick-walled steel pipe, surface grinding, hard chrome plating.

(3), the paper feed roller clearance dial is manually adjusted, the adjustment range is 0-12mm.

4, steel anilox roller (optional HangZhou or Haili)

(1) The outer diameter is φ156 mm.

(2), the surface of the steel pipe is ground, pressed netting, hard chrome plating.

(3), do balance correction, and run smoothly.

(4) The number of nets is 180, 200, 220, 250, 300.

(5), with the paper feeding system pneumatic automatic lifting device. (The anilox roller drops when feeding

In contact with the plate, the anilox roll rises and the plate is separated when the paper feed is stopped).

(6) The anilox roller is equipped with a wedge type overrunning clutch, which is convenient and quick to disperse ink and wash ink.

6, rubber roller

(1) The outer diameter is φ142 mm.

(2), the surface of the steel pipe is wrapped with wear-resistant rubber, and the balance is corrected.

(3), the rubber is high in special grinding, and the ink transfer effect is good.

7, phase adjustment mechanism

(1) Planetary gear construction.

(2), printing phase electric digital 360 ° adjustment. (can be adjusted both in operation and stop)

(3) Manually adjust the lateral position and adjust the distance to a total of 10mm.

8, ink circulation

(1), pneumatic diaphragm pump, stable ink supply, easy operation and maintenance.

(2), ink filter, filter impurities.

The slotting department

1. Pressure line device

(1) The shaft diameter is φ71 mm and the surface is ground. Hard chrome plated for smooth movement.

(2), do balance correction, and run smoothly.

(3) Manual adjustment of the pressure wheel clearance dial, the adjustment range is 0—12mm.

2, slotted tool holder traverse adjustment mechanism

(1), the shaft diameter is φ124mm, the surface is ground, hard chrome plated, and the movement is stable.

(2) The width of the slotting knife is 5-7mm.

(3), alloy steel material heat-treated grinding toothed slotting knife, hardness and toughness are good.

(4), the alloy steel material is heat-treated and polished, and the edge is sharp and the precision is high.

(5) Adjusting the traverse position of the pressure roller and the slotted cutter seat, and adopt manual mechanical joint adjustment.

(6) Two feeding paper shafts are added in the middle of the slotting and pressing line to ensure the accuracy of slotting and small cardboard

Smooth delivery, greatly avoiding paper waste. 3. Slotted phase adjustment mechanism

(1) Planetary gear construction.

(2), slotted phase electric digital 360 adjustment. (Operation and stop can be adjusted).

4, box height adjustment mechanism

(1) Planetary gear construction.

(2) Single-pole electric digital adjustment.

the stacking department

1, the paper pick arm

(1), optional manual or automatic operation.

(2), the paper arm drive belt, adjust the tightness separately, not limited by the length of the belt.

2, bed lift

(1), strong chain drive.

(2) The stack height is 1600mm.

(3) The bed lift drive motor is equipped with a brake function, and the bed can be kept in a fixed position.

Will not slip.

(4) Install safety protection devices to make the bed lifts under control and ensure the operator Safety.

(5), flat wrinkle climbing belt to prevent the cardboard from sliding.

3, pick up cardboard

(1), air pressure action paper baffle, when the cardboard is stacked to a predetermined height, the paper tray

Extend automatically and hold the cardboard.

(2), the position of the tailgate is manually adjusted.

Transmission gear

1, the main drive gear

(1), the material is: 45 steel, after milling the teeth and then shaving, automatic spray

slip

(2), six-level accuracy, smooth operation, hardness HRC58-62, long life, 10 years to

It is basically not worn inside and can achieve long-term printing registration.

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The 2 gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and 2 or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to 1 of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are 3 types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly 3 times higher than its conventional counterpart.
The 3 main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of 1 of these 3 basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these 2 gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Mini Corrugated Cardboard Flexo Water Based Printing Slotting Machinery/Mini Carton Box Making Machine    China Mini Corrugated Cardboard Flexo Water Based Printing Slotting Machinery/Mini Carton Box Making Machine

Planetary Gearbox

As one of the leading planetary gearbox manufacturers, suppliers, and exporters of mechanical products, We offer planetary gearbox and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the planetary gearbox.

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