China Custom Machining Small Planetary Gearbox, Helical Bevel Gearbox

Product Description

Custom machining small planetary gearbox, helical bevel gearbox

Factory direct price and best service

All the product pictures on our website just showing our machining capability and ranges.
We offer machining service according to customer’s drawings or samples

We usually do bushiness, like this step:
 

* You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or
tracking numbers.

As an outstanding CNC machining precision parts supplier, we can produce the CNC machining precision parts for various industries such as automotive, bicycle, motorcycle, sporting goods, machine tools, hand tools, power tools, pneumatic tools, garden tools…etc. From design to manufacture, fabrication to installation, our in-house facilities provide all the elements required to suit your demands, with a complete project management service to match.

Whatever the material or idea you have, our CNC machining or milling facilities will cut and shape it according to both your needs and our knowledge of capabilities. we will also advise you as to the optimum choice of material for your task.

1. Experience:more than 17 years manufacturing history;
2. Price : Reasonable and competitive according to your drawings;
3. Quality assurance:To ensure correct standard and choose equivalent stansard for materail and technique requirements,before running ,we would like to provide formal material certificate showing chemical compositions and property,also if you need ,we can provide control plan,showing processing and inspection tooling;
4. Quanlity control:In house,coming inspection,first off,spotcheck in processing ,final inspection, 100% inspection for critical dimension;
5. Small order accepted;
6. Packing:carton box or iron can or depend on your requirements;
7. Delivery:7-30days after confirming order, according to your requirements and production quantity:
8. Payment:By T/T, for samples 100% with the order: for production,40%paid for deposit by T/T before production arrangement, the balance to be paid before shipment;
9. Honesty and professional services;
10. Product application:Home appliance equipment, Auto parts, Industrial equipment, Electrical equipment, mechanical parts, hardware parts.
 

Product Name Custom machining small planetary gearbox, helical bevel gearbox
Working Process Turning, deep stamping, bending, punching, threading,welding, tapping, riveting
Material Black derlin, POM, Aluminum, copper, brass, stainless steel, steel, iron, alloy, zinc etc.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin
spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting,
powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy
galvanized, silver plating, plastic, electroplating, anodizing etc.
Main Products Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping parts,
washer,gasket,plastic molding injection parts,standoff,CNC machining service,
accessories etc.
Management System ISO9001 – 2008
Available Certificate RoHS, SGS, Material Certification
Main markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
Usage All kinds of cars, machinery, home appliance, electronic products, electric appliance, stationery, computers, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and gifts, and more
Quality Control Conducted by ISO9001-2008 SGS IAF,etc
Applications Toy,Automotive, instrument, electrical equipment, household appliances, furniture,
mechanical equipment, daily living equipment, electronic sports equipment,
light industry products, sanitation machinery, market/ hotel equipment supplies,
artware etc.
Machining equipment CNC turning lathe, Full automatic lathe,Stamping Lathes,Milling/Grinding machine, Drilling/Boring/Honing machine, Planer, Line cutting, Ultrasonic cleaning machine and other advanced production equipments.
File Format Solidworks,Pro/Engineer,Auto CAD,PDF,JPG
Service Warm and quick response service provided by the professional Export Sales Team with many years’ experience in handling exports to the US, Europe, Japan and other countries and regions.
Inspection IQC, IPQC,FQC,QA

Company Information

HK AA Industrial Co, . Limited, was founded in 1998, taking up more than 10000 square meters. we specialize in hardware, plastic products. machining parts, stamping parts and fabricating parts. CZPT has 50 CNC turning machines, 10 stamping machines, 10 CNC milling machines, 10 automatic lathe machines, and 10 edge milling machines. And also the subsidiary equipments, such as milling machines, tap grinding machines and so on.

FAQ

Q1: How to guarantee the Quality of Industrial Parts?
A1: we are ISO 9001-2008 certified firm. we have the integrated system for industrial parts quality control. We have IQC (incoming quality control), IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.

Q2: What’s the Advantage of Your Parts for Industry Products?
A2: Our advantage is the competitive prices, fast delivery and high quality. Our employees are responsible-oriented, friendly-oriented, and dilient-oriented. our Industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipmengts?

A3: Our machining equipments include CNC milling machines, CNC turning machines, stamping
machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines,screw machines, cutting machines and so on.

Q4: What shipping ways our use?
A4: Generally speaking, we will use UPS or DHL to ship the products. Our customers can reach the products within 3 days. If our customers do not need them urgently, we will also use FedEx and TNT. If the products are of heavy weight and large volumn, we will ship them by sea. This way can save our customers a lot of money.

Q5: Who are our main customers?
A5: HP, Samsung, Jabil Group, Lexmark, Flextronic Group.

Q6: What materials can you handle?
A6: Brass, bronze, copper, stainless steel, steel, aluminum, titanium And plastic.

Q7: How Long is the Delivery for Your Industrial Part?
A7: Generally speaking, it will take us 15 working days for machining parts and 25 working days for the for stamping parts products. But we will shorten our lead time according to customers’ demands if we are CZPT to.             

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are 3 examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses 3 components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are 3 main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the 2 types of planetary gears can be found in the design of the 2 outer rings. The outer ring is also called the sun gear. The 2 gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the 2 gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has 2 pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the 2 types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete 5 revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or 5 mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of 2 sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least 3 driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China Custom Machining Small Planetary Gearbox, Helical Bevel Gearbox    China Custom Machining Small Planetary Gearbox, Helical Bevel Gearbox

Planetary Gearbox

As one of the leading planetary gearbox manufacturers, suppliers, and exporters of mechanical products, We offer planetary gearbox and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the planetary gearbox.

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